Brewing / Craft Brewing

Bucher Denwel develops and produces a wide range of specialized equipment and provide engineering solutions dedicated to help brewers to optimize their processes.

We build safe and reliable Cold Blocks for your brewery. Our scope includes technological design, supply of the equipment and process automation, installation and commissioning. We offer complete new turnkey projects or upgrades and extensions of existing plants. Combining experience and innovation we supply brewing equipment such as Filtration systems, Yeast plants, Water Deaeration, Blending, Carbonation, Dosing systems, CIP and Flash Pasteurization.

We have a global presence. Our sales and service network is always available for you to provide consultancy, technical support and after sales service.

We are glad to present our product portfolio for Cold Block.

 

Cold block 

Manual, Semiautomatic, Automatic

- Yeast plant & Beer recovery
- Fermentation & Maturation Cellar
- Filtration & Bright beer Cellar
- Water Deaeration & Blending
- CIP

We provide safe and reliable Cold Block solution engineered for your brewery. No matter if it´s Manual, Semiautomatic or Automatic system, you will always receive an excellent technology increasing the efficiency of your operation from its first day of use.

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INLINE AERATION / OXYGENATION

Manual Unit

- Micro bubble size
- Instant saturation
- Sterile gas and steam filters

Air / Oxygen is injected into wort through Inline DENWEL Injector, which splits the gas into micro bubbles. Most efficient and instant saturation is achieved with minimal pressure drop and no gas loss. Fully hygienic CIP design. No static mixer or sinter candles needed.

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INLINE AERATION / OXYGENATION

Automatic Unit

- Micro bubble size
- Instant saturation
- O2 analyzer controlled

Air / Oxygen is injected into the wort through DENWEL Injector, which splits the gas into micro bubbles. An inline O2 analyzer continuously monitors the O2 concentration. A high precision control valve accurately adjusts the injection.

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YEAST PLANT

Propagation, Storage, Pitching

- Various yeast strains
- Flexible design
- Highest hygienic standard

Vital yeast propagation in one or multiple propagation vessels under sterile conditions. Gently homogenizing and optimizing aeration. Yeast harvest, treatment and storage. Precise yeast pitching. Yeast autolysis and yeast disposal vessels.

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CERINOX® BR

For beer recovery from surplus yeast

- Short payback period
- Economic system with diafiltration
- High quality of recovered beer

The CERINOX® is a compact cross-flow filtration plant equipped with ceramic tubular membranes. The plant consists of two main parts, the filter unit and the CIP station. High durability of the membranes, together with a well proven process based on 15 years of experience with more than 50 plants installed worldwide, lead to very reliable systems with very low demand for operator presence and maintenance.

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RECONNECTION LANTERN

Automatic Unit

- Safe beverage transfer
- Automatic air removal
- Minimized extract losses

The Deaeration Lantern safely transfers beverage from cellar to filter, or BBT to filling line and removes air automatically. Flowing through the lantern, air bubbles are released from beer and vented out by pneumatic valve. Whe the connected tank slowly becomes empty, the beer flow is automatically reduced and air pickup is minimized. The lantern reconnects the next full tank. This way several tanks can be connected at the same time.

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M-Polynox MC 

Crossflow beer filtration with polymer membranes

- Bright, yeast free filtered beer
- High flexibility for a wide range of beer types
- Easy to operate

M-POLYNOX MC is reliable solution for crossflow beer filtration with polymer membranes. The technologies used stand for performance, reliability, fast return on investment and solid operating results.

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Kg/PVPP PREPARATION

Compact Unit

- Final Oxygen below 30 ppb
- CO2 / N 2 and energy savings
- Safe and hygienic design

The Kieselguhr/Stabilizer Preparation and Deaeration vessel is equipped with DENWEL axial agitator. High speed is applied for fast homogenization and deaeration of the suspension. Once the required parameters are reached, the agitator speed slows down for significant energy saving.  A single CO2 inlet aligned to the stirrer blades ensures the highest stripping efficiency and low gas consumption.

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M-SYNOX BF

Compact precoat candle filter

- Compact design
- Plug & play
- Best value for money

The M-SYNOX BF is a compact precoat candle filter, completely skid-mounted on wheels. It incorporates the patented STABOX® filter candle technology. It can be operated with Diatomaceous Earth (“Kieselguhr”) or other filter aids to remove yeast cells, bacteria, and other unwanted small particles.

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SYNOX 2.0® PF

Precoat candle filter

- Reduced pre- and postrun
Reduced beer losses
Reduced cleaning water consumption

The SYNOX 2.0® offers excellent value for all kind of precoat filtration within a hygienic environment. Typical applications include filtration of beer, wine; all clear beverages as well as liquid food components such as gelatine, sugar syrup, edible oil and the like.

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SYNOX 2.0® PS

Candle filter for PVPP stabilisation

- Reliable beer stabilisation
- Low PVPP losses
- E
asy to handle

The Synox 2.0® PS uses the same robust and reliable, patented STABOX® candles. Recognizing the serious shortcomings of “traditional” horizontal pressure-leaf PVPP filters, the Synox ® PS is based on two decades of positive experience with candle filters. The new and patented “JETCONTROL® 2.0” inlet distributor allows superior flow control.

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SECUROX® BF

Filter cartridge housing 

- Two chamber design
- Safe particle retention
- E
fficient back wash

The SECUROX® BF is a high precision stainless steel filter housing for filter cartridges. The system allows high capacity filtration with no drip loss. Its unique two chamber design allows an efficient cleaning of the cartridges at the end of the filtration cycle. SECUROX® BF series filters are especially designed to be integrated within automated beer filtration lines.

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DOSING

Compact Unit

- Full capacity range
Vessels with stirrer
​- 
Precise and reliable dosing

The Compact Dosing Unit provides continuous dosing of one, or more additives into beverage, water or cleaning solution. A precise dosing rate is controlled by proces analytics or volume / mass flow measurement. Additives are dosed from homogenizing vessels.

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INLINE CARBOBLENDER

Automatic Unit

- Instant CO2 saturation
Sophisticated multiple valves control
- Alcohol/Extract and CO2 analyzers controlled

The Carboblender provides precise and reliable Extract/Alcohol concentration adjustment and carbonation of Beer or Cider at one process step. Inline proces analytics guarantees very high accuracy.

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WATER DEAERATION

Column Cold Unit

- Final Oxygen below 10 ppb
- Carbonation od deaerated water
Energy efficient

The Deaeration unit is designed for efficient and reliable water deaeration under atmospheric conditions. The column is filled with a structured packing enabling a large internal surface which allows stripping out the Oxygen to levels below 10 ppb.

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Column Cold Vacuum Unit

- Final Oxygen below 10 ppb
Low CO2/N2 consumption
Energy efficient

The deaeration column operates under vacuum, decreasing gas solubility in water. Therefore striping gas consumption is significantly lower compared to the unit working under atmospheric pressure. Final Oxygen concentration is less than 10 ppb.

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WATER DEAERATION

Column Hot Unit

- Final Oxygen below 10 ppb
Heat recovery up to 95%
​- 
Compact short column

The Deaeration unit is designed for efficient and reliable deaeration of water, including water disinfection. Water is heated up to high temperature and after deaeration chilled back to very low temperature. Energy recuperation up to 95% is reached. Oxygen to levels below 10 ppb.

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WATER DEAERATION

Membrane Unit

- Final Oxygen below 10 ppb
Water prefiltration
​- 
Expandable capacity

The membrane contactor contains thousands of microporous hydrophobic hollow fibers. The CO2 / N2 is applied on the inside of the hollow fibers and pulled out by vacuum. The high difference in partial pressure forces the Oxygen out of the liquid phase.

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INLINE CARBONATION

Mobile Manual Unit

- Micro bubble size
Instant saturation
Efficient, hygienic design

CO2 is injected into beverege through DENWEL Injector, which splits the gas into micro bubbles. The most efficient and instant dissolution of CO2 is achieved with only minimal pressure drop and no gas and flavor loss. No static mixer, sinter candle or tank with stone is required. Designed for CIP, no parts of the Injector have to be removed for sanitation.

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INLINE CARBONATION

Semi-automatic Unit

- Micro bubble size
- Instant saturation
- Ratio controlled

The Inline Semi-automatic Carbonation Unit is designed for continuous carbonation of beverages, where a precise CO2 ratio injection maintains carbonation at desired concentration. An integrated pump with a pressure holding valve maintains required pressure for carbonation. Fully hygienic CIP design.

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INLINE CARBONATION

Automatic Unit

- Micro bubble size
Instant saturation
​- 
COanalyzer controlled

The Inline Automatic Carbonation Unit is designed for continuous carbonation of beverages. The system is PLC controlled and has automatic modes for continuous carbonation and CIP. The selective inline CO2 analyzer continuously monitors the CO2 concentration. A high precission control valve accurately adjusts the CO2 injection, avoidng any over or under carbonation.

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carbonation/nitrogenation

High Concentration Unit

- All types of beverages
- Precise CO2/N2 dosing
- Integrated cooling and CIP
- Direct connection to a filler

Batch carbonator is a unit made for carbonation / nitro-genation and cooling of a small amount of product in off line mode. The system is designed for most efficient car-bonation / nitrogenation of product with a wide range of 
CO2 or N2 content.

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INLINE NITROGENATION

Manual Unit

- Micro bubble size
- Instant saturation
- Efficient and hygienic design

N2 is injected into the beverage through Bucher Denwel Injector, which splits the gas into micro bubbles. The most
efficient and instant saturation of N2 is achieved with only a minimal pressure drop, no gas loss and a fully hygienic design. No static mixer, sinter candle or recirculation-tank is needed.

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INLINE NITROGENATION

Automatic Unit

- Micro bubble size
Improved foam stability
​- 
N2 analyzer controlled

The Inline Automatic Nitrogenation Unit is designed for continuous nitrogenation of beverages, where a continuous N2 analyzer controls gas injection and the required N2 concentration is always maintained. The N2 is injected into the beverage through DENWEL injector, which splits the gas into micro bubbles.Most efficient and instant dissolutin of N2 is achieved with only a minimal pressure drop, no gas loss and a fully hygienic design.  

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INLINE NITROGENATION

High Concentration Unit

- Creamy head, avalanche effect
Long-lasting foam stability
Efficient and precise Nitrogen control

The Inline High Concentration Nitrogenation Unit provides efficient beverage Nitrogenation using hydrophobic hollow fiber membranes with final Nitrogen concentration up to 80 ppm. The first  membrane contactor is used to remove CO2, while the second dissolves N2 into  beer. Configuration of membrane contactors depends on capacity and required Nitrogen concentration.

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DE-ALCONOX B

Thermal dealcoholisation

Processing at lowest temperatures (39 °C)
- Dealcoholisation down to <0.02 % vol.
- Suitable for filtered and non-filtered beer
 

The dealcoholisation plant is designed in a way to produce a highly dealcoholised beer as well as rectified alcohol with minimum negative side effects on beer quality.

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hard seltzer

Continuous Unit

Continuous and precise production of mixed drinks
- W
ithout the need for storage and conditioning vessels
Immediate switch over with minimal losses
Numerous individual recipes

Hard Seltzers and other RTDs are bespoke beverages that should be custom blended to the producer’s wishes. Hard Seltzer continuous units offer “Just in Time” production with-out the need for large storage and conditioning vessels.

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FLASH PASTEURIZATION

Automatic Unit

- Gentle and precise heat treatment
Consistent Pasteurization
​- 
Heat recovery up to 96%

The Flash Pasteurization Automatic Unit is designed for safe, precise and reliable heating of beverages. While reducing pathogenic microorganisms, uniform and gentle treatment is applied to maintain the original taste and appearance of beverage.

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STEFINOX

Cold sterile beer filter

- Standardised skids for easy installation
All filtration media on one skid
- Maximum safety and cartridge lifetime

Cold sterile filtration before the filler is an alternative to flash pasteurizing. This safe solution for a reliable product shelf life uses standard cartridges, and an integrity test of these membrane cartridges can be performed before each run.

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CIP

Mobile Unit
Three sizes of Caustic and Acid vessel
For tanks, pipes and equipment cleaning
Optimal cleaning performance

The Mobile CIP Unit reliably removes mineral and biological residues. CIP sequencing valves are used so no pipe reconnections is required. Includes sampling valve for concentration check during cleaning and automatic temperature control. The unit can be used with various detergents for cold or hot cleaning.

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CIP

Compact Unit

- Insulated Caustic, Acid and Water recovery vessels
- Automatic CIP sequencing
- Optimal cleaning performance

The Compact CIP Unit provides a single line cleaning of pipes, tanks and process technology in the brewery. It includes insulated Caustic and not insulated Acid and Water recovery vessels. Automatic CIP sequencing with defined temperature, flow or pressure.

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CIP

Plant

- Flexible design
Automatic CIP sequencing
Product safety and cleaning performance

The CIP Plant provides multiple lines for cleaning of pipes, tanks and process technology. Custom vessels setup (insulation, volume, size). Simultaneous concentrates dosing. Automatic CIP sequencing with defined temperature, flow or pressure.

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ENGINEERING

- Basic and Detailed Engineering
- Feasibility Studies
- Documentation for Tenders
- Technical and Technological Audits
- Process Automation

Our engineers provide consulting, feasibility studies, project documentation for tenders, basic and detailed engineering, technical and technological audits. We de-liver automation solutions based on PLC and SCADA. We manufacture PCC, LCC and pneumatic cabinets.

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